Feature & Advantage Of Calendering Machine In Textile

  • The soft-faced roller of this machine uses the technology of controllable middle and high zone. Upper and lower rows of pressurizing piston units are arranged on the main shaft in the nylon sleeve of the rotating high-elasticity roller along the length direction. You can adjust the pressure between calendering points freely according to fabric width to make the pressed roller’s width same as fabric width.
  • There is hydraulic retracting device in the nylon sleeve. Through the support elements arranged at the left and right ends of the shaft, the quick pressure release is ensured, and both sides of the high-temperature sensitive nylon sleeve are pulled back in time, thus avoiding the direct contact between the non-fabric areas at both ends of the nylon sleeve and the heating steel roller. Therefore the nylon sleeve’s face not covered by fabric will not be damaged by heat.
  • Nylon sleeves rotate on a controllable hydraulic oil film. Static pressure bearings are used. So there are no problems of wearing and sealing.
  • The product’s thickness, gloss, homogeneity after this machine’s calendering is much better than those after normal fixed middle high calendering.
  • This machine can stand steel roller’s high temperature and bigger linear speed in the running.

Bendcon 3-roller calender

 

 

Process Route Of Calendering Machine For Textile

Fabric feeding（tension control）－metal detector －photoelectrical centering device－seam detector－expanding－three roller calendering－electrostatic eliminator – plaiter

Bendcon 3-roller calender

Configuration Of Bendcon Calender

Machine rack The main frame is composed of left and right wall panel frames, the material is Q235, the thickness is 80mm, and the sandblasting high temperature tempering treatment after welding. The left and right frames are connected by fixed-distance beams to increase the stability. The fixed-distance beams are welded by section steel and tempered after welding.

Input and output frames: it adopts “C” type steel

Heating roller movement method: moved by 35T lifts
Rollers Heating roller

Roller diameter: Ф400mm,Material: alloy steel forgings,The max surface temperature of roller: 170°C

The roller structure: there is a big hole in the middle of roller, some small holes around the big hole and close to the surface of roller.This structure is used for circulation of thermal oil and the surface temperature different of roller is very small.The surface of roller is plated and polished to mirror.

Material: alloy steel forgings

Bendcon-Y roller

Working concept: the roller core is fixed,there are two rows of hydraulic pistons at the horizontal and vertical directions of roller core, nylon sleeve will be contacted with heating roller and wool paper roller in the vertical and horizontal directions when the pistons gets pressure. The line pressure between two rollers can be adjusted because the internal pressure of pistons can be adjusted. Pressure zones:3 pressure zones in vertical direction and 3 pressure zones in horizontal direction,1 pressure zone for nylon sleeve recovery. Roller diameter: Ф510mm.The raw materials of nylon sleeve: BASF material from Germany.Nylon sleeve is driven by motor power(0.37KW) which can effectively prevent surface of nylon sleeve being damaged by heating roller.

Wool paper roller

Roller diameter: Ф600±1mm.The max surface temperature of roller: 80°C.
Heating system The heating roller heating method: thermal oil circulation heating. The heater: YL04 heater, the thermal oil comes from boiler of user. Measurement method of temperature: measure internal temperature of the mirror roller. Temperature difference among rollers:±1.5℃. Temperature control method:SCR.
Driving devices Main motor power: 37KW, adopts hard tooth surface reducer + main motor driven by sprocket, Siemens brand motor.Outlet motor power: 3KW,Siemens brand motor.
Hydraulic system Maximum pressure of hydraulic system pipeline: ≤8.5Mpa

Pressure control mode: use constant pressure sensor to control pressure

Hydraulic pump motor power: 18.5KW

Bendcon internal pressure control method: Proportional valve control,ATOS brand

Hydraulic oil cooling method: plate heat exchanger
Cooling system The nylon roller is cooled by air blowing

The nylon sleeve and wool paper are cooled by air blowing（middle of rollers without cooling）
Electrical control system Speed regulation: inverter control,  Siemens brand inverter

PLC: Siemens brand

Touch screen: Siemens brand

Main electrical components: Schneider brand
Safety protection devices Electronic static eliminator

Finger anti-pinch protection device

Emergency stop pull switch

Metal detectors

Seam detector