Features Of Air Softening Machine
- The Perfect Combination of Aerodynamics and Finishing: Aerodynamic Systems
The specially designed high-efficiency centrifugal fan system, intelligent wind direction switching, and high-speed air duct designed based on the principle of Venturi tubes enable the fabric to achieve uniform and constant round-trip. High speed airflow ensures that the fabric is repeatedly loaded into the grid at high speed in a tension free suspension state, achieving excellent results, efficient production capacity, no wear, wrinkles, and even stability.
- Powerful Collisions: Grid
After continuous adjustment and improvement, the SOFT100 air softener has now been equipped with an optimized grid design. High-speed moving fabrics can collide with the grid at the optimal distance and angle, releasing their powerful kinetic energy in the air duct. The fabric benefits from the mechanical action generated during beating, resulting in a good texture, a fluffier feel, and better drape. The dimensional stability increases, and the moisture inside the fabric can also be tapped out.
- Touch Operation Interface: Intelligent Working Mode
Large touch electronic screen, simple and clear operation, real-time monitoring of various data. The working mode is intelligently adjustable to adapt to different weight fabrics, from light and thin fabrics to thick and heavy fabrics. Multiple working modes are preset, making it easy to customize solutions suitable for your product. The wind force ratio and other operating parameters used for various fabrics can be preset, and various processes can be stored and replayed, making it easy to call.
- Energy Saving and Efficiency, Dual High Production Capacity
The high-speed round-trip movement of airflow in the air duct ensures sufficient heat exchange between the air and the fabric, thereby achieving efficient utilization of heat energy. The open continuous working mode and automatic circulating filtration system ensure the continuous production of large quantities of products, thereby achieving dual high product quality and output.
EXPANDING&CENTERING DEVICE
MULTI-POSITION AIR PISTON
Air Softening Machine Process
1. Tension-free air flap drying and softening finishing
The SOFT100 series air softeners use advanced air flapping technology to dry and soften fabrics in a tension-free state. This process not only effectively avoids the deformation problem of the fabric during high temperature treatment, but also makes the surface of the fabric smoother and softer, improving the overall texture of the product.
2. Additive-free physical softening treatment
The equipment supports the physical softening of dried fabrics or fabrics with steam without the need to add any chemical softeners. This purely physical treatment method is not only environmentally friendly, but also maintains the natural properties of the fabric. It is especially suitable for highly demanding textiles, such as baby products and home textiles, ensuring the safety and comfort of the final product.
3. Auxiliary agent uniform coating and soft finishing
In the SOFT100 series, the equipment can accurately and uniformly apply auxiliary agents to the surface of the fabric and then perform soft finishing. This step can customize different treatment effects according to customer needs, thereby providing lasting softness and comfort to the fabric, especially when processing high-end fabrics, which can significantly increase the added value of the fabric.
4. Ultra-soft and fluffy finish
The SOFT100 series equipment is particularly suitable for ultra-soft and fluffy finishing of towel fabrics. Through the gentle beating of the air current and precise control of hot air, the fabric can achieve excellent fluffy and softness after processing, making the towel more comfortable and skin-friendly, and more absorbent. This processing effect not only improves the product’s experience, but also enhances the product’s competitiveness in the market.
5. Polyester treatment without tenter setting machine treatment
The equipment can directly process polyester fabrics without having to go through traditional tenter and setting machines. This not only simplifies the production process, but also effectively reduces energy consumption and costs, allowing companies to complete production tasks in a more efficient manner. In addition, the processing process of the equipment can significantly improve the softness and surface finish of polyester fabrics, meeting the market demand for high-quality polyester products.
6. Fiber removal and cleaning after biopanning and surface treatment
After biopanning and other surface treatments (such as electrostatic flocking), some fibers or impurities often remain on the surface of the fabric. The SOFT100 series can completely remove these residues through its efficient fiber removal and cleaning functions to ensure the cleanliness of the fabric surface. This function is particularly suitable for the post-finishing process of high-end fabrics and can significantly improve the overall quality of the product.
7. Pretreatment of shearing and coating technology
Before processes such as shearing and coating, the SOFT100 series effectively pre-treats fabrics to ensure smooth progress in subsequent processes. By uniformly treating the fabric surface, the equipment can improve the flatness and uniformity of the fabric, making the coating more uniform and the shearing effect more precise. This precise pretreatment is crucial to improving the quality of the final product.
8. Pre-shrinking, sizing and fluffy treatment
The equipment also has pre-shrinking and shaping functions, which can further optimize its size stability and appearance during the finishing process of the fabric. Through precisely controlled hot air and mechanical treatment, the fabric can achieve softening while achieving effective pre-shrinking treatment, reducing the size changes of the finished product during use. In addition, the equipment can also improve the fluffy degree of the fabric during processing, giving the fabric a fuller appearance and feel.
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