TFO (two for one) twister machine DM-07

Advantages Of TFO (two for one) Twister Machine

• adopt inverter control and oil bath gearbox, ensuring under high wind-up speed that yarn aquires high quality shaping and machine’s running stability, also easy control and energy saving;
• energy saving design and adopt high-quality parts;
• professional yarn path design reduces yarn injury to its minimum, better choice for high quality yarn twisting;
• ensure twisted yarn achieving less feather, less knots, and not easily broken;
• customer design available.

Core System Of Two For One Twister Machine

Servo Drive System Of TFO Machine：

The servo drive system of TFO (Two-in-One Twist) machines plays a key role in the modern textile industry. Its advanced technical design ensures that the equipment can continue to provide high-quality yarn products under efficient, precise and stable operating conditions. This system consists of three independent motors, namely a main spindle drive motor A, a small winding drive motor B and a traverse drive servo motor C. The independent operation of each motor gives the system greater flexibility and control accuracy.

1. Spindle drive main motor A: As the core part of the system, the spindle drives the main motor A directly affects the yarn twisting process. It provides stable and powerful power, allowing the yarn to maintain the consistency and accuracy of twisting even at high speeds. The stable operation of the main motor is the basis for ensuring yarn quality. Whether during normal operation, or during starting and stopping, the TPM (twist per meter) of the equipment can be guaranteed to remain consistent
2. Winding drive small motor B: The winding drive small motor B is responsible for winding the yarn. The design of this motor allows it to always maintain yarn tightness and uniformity at different winding speeds. By accurately controlling the winding tension and speed of the yarn, the small motor B can effectively reduce the breakage and hairiness of the yarn during the winding process, thereby improving the overall quality of the yarn. This is a crucial quality guarantee for the subsequent textile process.
3. Transverse drive servo motor C: The main function of servo motor C is to control the traverse position of the yarn during the winding process. The precise control capability of the servo motor allows the yarn to be evenly distributed on the reel during the winding process, avoiding excessive concentration or dispersion of the yarn and ensuring a smooth and stable yarn wrap after winding. This not only improves the quality of the yarn package, but also reduces trouble in subsequent processing.
4. PLC control system: The operation of all motors is accurately controlled by a PLC (Programmable Logic Controller) installed in the electrical control cabinet. The PLC system coordinates the operation of the three motors and operates at a constant speed ratio to ensure that the TPM (number of twists per meter) remains consistent throughout the starting, normal operation and stop of the machine. This function not only ensures yarn quality, but also improves production efficiency and reduces quality problems caused by equipment fluctuations.

E-save Spindle Family：

High quality spindle is the key to make high quality twisted yarn.

• All parts in direct contact with yarns are subject to special surface treatment, giving yarns the most effective protection.
•  Vibration noise is minimized, and all rotating parts in the spindle are installed on elastic components.
• The upper bearing is self-lubricated and equipped with special dust protection.
• The internal bearing is grease lubricated with a separate oil nozzle to ensure better lubrication effect.
• Easy adjustment of yarn unwinding tension, suitable for a wide range of yarns.
• Pneumatic self-cleaning yarn channel.
• Twisting area is separated from transmission area.
• Serialized spindle design to minimize energy consumption.

Spindle is the core of TFO. Serialized energy-saving spindle design and new concept transmission system are the key to reduce energy consumption.Energy-saving spindle series, including the following spindles:

DM-07/-07HE/-07ECO

DM-08/-08HE/-08ECO

DM-09/-09HE/-09ECO

DM-10/-10HE

DM-11

We have cooperated with large textile companies in many countries, and customers have reported that the equipment is running stably, production efficiency is significantly improved, and yarn quality has been significantly improved.>>read more