V-shaped brushing machine

Advantage Of Textile Brush Machine

• The cleaning effect is remarkable: with its unique brush roller structure and efficient cleaning method, V-type brushing machine can completely remove all kinds of impurities and fluff on the fabric surface, and make the fabric surface smooth.
• Wide scope of application: this machine can be applied for fabrics with various fibers and different production sections to meet the diversified production needs of enterprises.
• Reasonable and compact structure: the design of V-shaped brush rollers not only ensures the cleaning effect, but also greatly saves the floor space and operating costs.
• Simple operation: V-type brushing machine adopts advanced control system and humanized operation interface, which makes the operation and maintenance of the machine simple and fast.

Process Flow Of Textile Brushing Machine

Fabric Entry—-4 Brush Roller On One Side—Patting Roller—3 Brush Roller On The Other Side—Fabric Delivery

• Fabric entry
  In the operating process of the V-type brushing machine, fabric entry is the starting point of the entire cleaning process. Fabrics are accurately fed into the machine through an automatic introduction system, ensuring that each piece of fabric enters the cleaning process smoothly. The introduction system is precise in design and can be automatically adjusted according to the thickness and width of the fabric to avoid wrinkles or deviations during the introduction process and ensure subsequent cleaning results.

• 4 Brush Roller On One Side
  Once the fabric enters the machine, the first thing it touches is the four brush rollers on the front surface. These four brush rollers rotate at a high speed of 560 revolutions per minute, effectively removing floating dust and impurities on the front surface of the fabric through strong friction. These brush rollers use special bristle materials, which not only ensure cleaning of the fabric surface, but also do not damage the fiber structure of the fabric itself. In addition, these brush rollers can be adjusted to different fabric types and cleaning needs to ensure optimal results when handling various fibers.

• Patting Roller
  After the front surface is cleaned, the fabric enters the processing stage of the beating roller. The beater roller is mainly used to further loosen the fluff and residual minute impurities on the surface of the fabric. The working principle of the beating roller is to beat the residue attached to the surface of the fabric out of the fiber through a rhythmic beating action. This process not only improves the cleanliness of the fabric, but also makes the surface of the fabric smoother and smoother, preparing for subsequent brush-roll cleaning. The design of the beater roller has been accurately calculated, and its force and frequency can be adjusted according to the characteristics of the fabric, allowing for deep cleaning without damaging the fabric.

• 3 Brush Roller On The Other Side
  After being treated by the beater roller, the fabric enters the stage of rear surface cleaning. At this point, three back surface brush rollers begin to work. These brush rollers are similar in design to the front surface, but their main role is to ensure cleanliness on the back of the fabric. These brush rollers also operate at a speed of 560 revolutions per minute, which can deeply clean the back of the fabric and completely remove tiny impurities that the beating rollers have failed to remove. Since back cleaning usually faces more lint and impurities problems, the bristle materials and layout of these three brush rollers have been optimized to ensure optimal cleaning results without damaging the fabric.

• Fabric Delivery
  After completing the cleaning process, the fabric enters the export process. The output system of the V-type bristle machine is precisely designed to smoothly transfer the cleaned fabric to the next process. The output part not only considers the flatness of the fabric, but also ensures that the fabric will not produce new creases or deformations after cleaning. In addition, the output system can also be adjusted according to the speed requirements of the production line to ensure the smoothness and continuity of the entire production process.

Feature Of Textile Brushes Machines

Frame structure

The frame of the V-bristle machine is welded from 16 mm thick steel plates for a high degree of stability and durability. The use of closed frame structure not only enhances the overall strength of the equipment, but also makes the appearance more neat and beautiful. Such a design takes into account not only the service life of the equipment, but also the convenience of operation. The closed frame structure also effectively prevents dust and impurities from entering the equipment, further improving the operational stability and safety of the machine.

Brush roll configuration

The V-bristle machine is equipped with 7 brush rolls, 4 of which are used for front surface bristles and 3 for rear surface bristles. Each brushroll rotates at a speed of up to 560 revolutions per minute, ensuring efficient cleaning results. The brushroll is driven by several motors:

• The four front surface brushrolls are driven by a 5.5 kW motor, a design that ensures deep cleaning of the front surface.
• The 2 beating rollers and 1 bristle roller are driven by a 2.2kW motor and are mainly used to process the middle part of the fabric.
• The remaining 2 bristle rollers are driven by another 2.2kW motor, ensuring a clean effect on the rear surface.
• In total, the total power of the bristle system is 9.9kW, and the powerful power configuration guarantees the efficient operation of the machine.

Dust removal system

The V-bristle is equipped with an independent dedusting system driven by a 15kW motor. Designed for efficient dust removal, the system removes dust generated instantly during the cleaning process and keeps the working environment clean. This not only increases the efficiency of the equipment, but also improves the operating environment and reduces the dependence on subsequent cleaning. In addition, the independent dust collection system extends the life of the equipment and reduces equipment failures due to dust accumulation.

Project Case Of V-shaped Brushing Machine

A leading home textile manufacturer in Southeast Asia faces the challenge of production equipment unable to meet the cleaning needs of high-end fabrics. After the introduction of the V-type bristles, the company has significantly improved production efficiency and product quality, reduced defective rates, saved factory space, and enhanced market competitiveness.>>read more