Advantages Of Fiber Dyeing Machine
- Innovative Design and Efficiency:
The ROP high-temperature, low-bath ratio dyeing machine integrates advanced foreign design concepts, featuring an optimized nozzle and fabric lifting system that enhances fabric loading capacity and speed while ensuring minimal bath ratio for uniform dyeing and a soft hand feel.
- High Applicability:
The machine is versatile, effectively dyeing various fabric types, including polyester, TC, TR blends, and knitted and woven fabrics like sweatshirts, making it ideal for diverse textile industry applications.
- Adaptability to Fabric Properties:
With advanced technology, the machine adjusts the dyeing process according to different fabric properties, such as material, fiber structure, and color absorption, ensuring uniform and vibrant dyeing across all fabric types.
- Versatility in Dyeing Processes:
The machine can accommodate both conventional and special dyeing processes, allowing flexible adjustments to meet specific production needs, which enhances its competitiveness and adaptability in the ever-changing textile market.
- Environmentally Friendly and Resource-Efficient:
The machine’s design significantly reduces the bath ratio, minimizing resource consumption while maintaining high dyeing quality, aligning with modern environmental standards.
Features Of Fabric Dyeing Machine
- Rapid circulation system with excellent dyeing effect: The equipment is equipped with a high-efficiency fabric-liquid separation system that can achieve rapid double circulation of fabric and dye liquor, and the fabric running speed can reach up to 420 m/min. The dye solution evenly penetrates into the fabric during high-frequency cycles, ensuring a high degree of consistency in dyeing effect and significantly improving the uniformity of dyeing and overall quality.
- Patented design and fabric conveying system: ROP series dyeing machines adopt unique fabric conveying and fabric conveying system combined with patented technology to ensure smooth transfer of fabric during operation and avoid twisting. The large-scale manipulation design combined with the reciprocating manipulation function makes the stack more neat, reduces the failure rate during the operation, and simplifies the daily operation and maintenance of the equipment.
- The new fabric trough design has large fabric carrying capacity and low bath ratio: the equipment adopts a new fabric storage trough curve design, and the bottom is equipped with tubular Teflon rods and sieve distribution, which not only increases fabric capacity of the trough, but also ensures smooth operation of the fabric. In addition, the fabric groove design realizes the secondary separation of the water fabric, promotes the rapid reflux of the dye solution and effectively reduces the bath ratio. This design allows the bath ratio to reach 1:4.5-5, which is close to the level of airflow atomization dyeing machines, but at the same time has a wider range of dyeing varieties. The equipment can also be equipped with a preparation tank with hot water function to further improve dyeing efficiency.
Energy saving and consumption reduction guarantee
- Ultra-large capacity design: Compared with conventional O-type dyeing machines of the same specification, the capacity per warehouse of ROP series dyeing machines has been increased from 200-250kg to 350-400kg, which greatly improves production efficiency and reduces operation frequency and feeding time.
- Vertical heat exchanger: The machine is equipped with a vertical heat exchanger with high efficiency and low consumption, which can provide the maximum heating rate, ensure the efficient discharge of dye liquor and condensed water, and avoid the formation of scale, thus prolonging the service life of the machine. The heat exchanger is also used as a part of the dyeing liquid circulation pipeline, which optimizes the structural design and helps to reduce the bath ratio. The vertical arrangement enables the condensed water and dye liquor to be discharged in real time, which shortens the cold-heat conversion time and further improves the energy efficiency of the machine.