Feature And Advantage Of Calendering Machine

  • Precise Temperature Control: Ensures uniform heating by adjusting roll temperature, preventing fabric damage, and maintaining quality across different materials and thicknesses.
  • Adjustable Pressure System: Allows flexible pressure settings for various fabrics, enhancing efficiency, reducing material loss, and ensuring optimal results.
  • Efficient Automated Control: Automates operations, reduces errors, and monitors performance with intelligent systems, improving safety and stability.
  • Durable Materials and Design: High-strength materials and design ensure long-term stability, extending service life and reducing maintenance.
  • Energy-Saving and Environmentally Friendly: Optimizes energy use, reduces consumption, and adheres to environmental standards with low-noise, eco-friendly materials.

Configuration Of Fabric Calendering Machine

2-roller embossing machine

1) Frames

Main frame includes wall plates at 2 sides, connecting bars, pressurized screws. Frame’s material is Q235A. Plate thickness is 60mm. The steel plate of connecting bars are welded , sandblasted, tempered. The left and right wall plate are fixed by connecting bars to increase stability.

 

2) Rollers

embossing roller, Ø400, pattern is designed according to customers’ offered fabric sample or pattern drawing. The bearing seat for bottom roller is mounted on the frames. The bearing seat for top roller moves up and down. Bearings for roller: 22318CA/W33, Wafangdian brand, lubricated by grease.

rubber roller, Ø400, material is EPDM rubber(natural colour), hardness on the surface is SHA90±2. Bearings for roller: 22318CA/W33, Wafangdian brand, lubricated by grease. 1 pc of stainless steel water channel.

 

3) Transmission

It is driven by hard-tooth-surface reducer and coupler. Inverter motor’s power is 15kW.

 

4) Pressurization system

Pressurization mode is 2 pcs of lift (10 ton), driven by motors.

 

5) Electrical control

Self-developed system software 3.0.

Motor speed is adjusted by inverter(SIEMENS). It can be linked with spunlace dryer and single-acted.

PLC: SIEMENS

Control panel: touch screen(SIEMENS)

Main electrical parts: Schneider

 

6) Safety device

finger anti-pinch protection device

emergency stop cable switch

 

7) Power supply and environment condition

voltage: 380V AC, 3 phase

frequency: 50Hz

control voltage: 220V AC

control voltage(PLC, valve, switch, etc):24V DC

environment temperature(machine): 10-40℃

environment temperature(control disk/cabinet): 10-40℃

environment humidity(control disk/cabinet): 30-60%

gas pressure for instrument: Min. 6bar

 

8) Entry and joint

Transmission is at left side, looking from product entry to exit.

Starting point of hot oil connection: at top

Starting point of water air connection: at top

Starting point of electricity connection: at top

 

9) Material

Hydraulic tank & lubrication units: coated steel plate

Hydraulic tube: galvanized steel or painted steel

Hydraulic tube fittings: galvanized steel

Air hose: plastic